HOME || ASK A QUESTION/OFFER FEEDBACK || CONTACT US || LINKS || SITE INDEX || STIRLINGLLOYD GROUP

Thermadek Winter Grade


Introduction
Frequently Asked   Questions
 Technical Data
 Sheets
AGRISPRAY OS
DURATHERM OS
Bridge Infill Case Study
PIRTHANE ‘‘O’’
Soffit Insulation Case
   Study
TECHNITHERM
Wall Tie Replacement -
   Insulation Case Study
THERMADEK 40 LK
Digester Insulation Case
   Study

Thermadek Winter
   Grade

Winter Application
   Case Study 1
Winter Application
   Case Study 2

Product Description

THERMADEK WINTER GRADE is a two component, 1:1 ratio, rigid foam system which when processed through suitable spray machinery ( Graco / Gusmer / Glas-Craft ) will produce a rigid foam of approximate core foam density 40kg/m³ with exceptionally good adhesion to cold substrates.

Uses

THERMADEK WINTER GRADE is used for insulation in:

  • Industrial / commercial walls or roofing
  • Any particularly cold and conductive substrate, especially metal

THERMADEK WINTER GRADE can be used on substrates down to minus 5oC. When used externally the foam must be protected from ultra-violet radiation and atmospheric degradation by a suitable elastomer protective coating.

Equipment

THERMADEK WINTER GRADE can be processed through all standard foam spray machines. The machine should be capable of maintaining the mix ratio at ±2% accuracy and controlling the component temperatures at 40-50oC.

Recommended machine settings

Block Temperature

Minimum, operating

100-120°F / 40-50°C

   

Hose Temperature Reading

Minimum, operating

100°F Reading / 40°C

     

Chemical Pressures

Optimum

1000 psi

Spray Techniques

The guidelines in Isothane Limited’s standard specification should be followed but the general requirements are as follows.

  • The substrate should be clean, dry and free of dirt, grease, oil and loose particles.
  • In certain cases primer may be necessary to maximise adhesion. (Consult ISOTHANE Technical department if necessary).
  • The foam should be built up in passes of not more than 50mm at a time leaving 5 minutes for the foam to cool between passes.

Physical Properties

THERMADEK WINTER GRADE is a two component, polyurethane rigid foam that, when sprayed through suitable foam machinery, gives a product of nominal core density 40 kg/m³.

Laboratory Cup test results @ 5oC (typical): -

Cream time

2-5

Seconds

Tack free time

7-13

seconds

Rise time

10-20

seconds

Free rise density

35-45

kg/m³

Storage, Handling and Personal Protection

Shelf Life 12 months. The recommendations in our Safety Data Sheet for this product must be followed at all times. More general information is included in our publication “A Guide to the Safe Handling of Polyurethane Chemicals” and in the following Technical Data Sheets which are available on request:-

  • Fire safety when Storing, Handling and Installing Polyurethane Foam. Decontamination of Isocyanates using Isothane Decontaminant.

Typical Properties Of THERMADEK WINTER GRADE

Value

Test Method

       

Core density

 

35- 45 kg/m³

BS4370

Compressive strength

- Parallel to rise

230 kpa

BS4370

Tensile strength

- Perpendicular to rise

110 kpa

BS4370

Shear strength

- Perpendicular to rise

145 kpa

BS4370

Close Cell Content

 

90 % min.

ASTM D2856

Thermal Conductivity

-10°C Mean – Initial

0.020 W/mK

ASTM C518

 

- Aged

0.026 W/mK

(ANACON)

Water Absorption

- 7 days no head

0.20 kg/m²

ASTM D2126

Water Vapour

     

Transmission

- 25mm, 38°C, 88% RH

7.9 ng/Pa.sm

BS4370

Dimensional Stability

- 7 days @ -15°C

- 0.86 % vol.

ASTM D212

(Linear Change)

- 7 days @ 70°C, 95% RH

+ 5.0 % vol.

 

Ozone Depletion

     

Potential

 

ZERO

 

Burning Characteristics – These are laboratory scale tests and bear no relation to the performance of the material in a real fire situation. Care must be exercised in the end use to satisfy the demands of the Fire Authorities, and moral obligations to the safety of persons and property.

Extent of burn

<25 mm

BS4735-74

Click here to see winter application case study 1


FURTHER INFORMATION

Isothane can supply a range of product literature, technical specifications and generic details to support your information requirements.  You can request further information through our Requirements Form.