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Product Description
THERMADEK WINTER GRADE is a two component, 1:1 ratio,
rigid foam system which when processed through suitable spray
machinery ( Graco / Gusmer / Glas-Craft ) will produce a rigid
foam of approximate core foam density 40kg/m³ with
exceptionally good adhesion to cold substrates.
Uses
THERMADEK WINTER GRADE is used for insulation in:
- Industrial / commercial walls or roofing
- Any particularly cold and conductive substrate, especially metal
THERMADEK WINTER GRADE can be used on substrates
down to minus 5oC. When used externally the foam must be
protected from ultra-violet radiation and atmospheric degradation
by a suitable elastomer protective coating.
Equipment
THERMADEK WINTER GRADE can be processed through all
standard foam spray machines. The machine should be capable
of maintaining the mix ratio at ±2% accuracy and controlling the
component temperatures at 40-50oC.
Recommended machine settings
Block Temperature |
Minimum, operating |
100-120°F
/ 40-50°C |
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Hose Temperature Reading |
Minimum, operating |
100°F
Reading / 40°C |
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Chemical Pressures |
Optimum |
1000 psi |
Spray Techniques
The guidelines in Isothane Limited’s standard specification should be followed but the
general requirements are as follows.
- The substrate should be clean, dry and free of dirt, grease, oil and loose particles.
- In certain cases primer may be necessary to maximise adhesion. (Consult ISOTHANE
Technical department if necessary).
- The foam should be built up in passes of not more than 50mm at a time leaving 5 minutes
for the foam to cool between passes.
Physical Properties
THERMADEK WINTER GRADE is a two component, polyurethane rigid foam that, when
sprayed through suitable foam machinery, gives a product of nominal core density 40 kg/m³.
Laboratory Cup test results @ 5oC (typical): -
Cream time |
2-5 |
Seconds |
Tack free time |
7-13 |
seconds |
Rise time |
10-20 |
seconds |
Free rise density |
35-45 |
kg/m³ |
Storage, Handling and Personal Protection
Shelf Life 12 months. The recommendations in our Safety Data Sheet for this product
must be followed at all times. More general information is included in our publication “A
Guide to the Safe Handling of Polyurethane Chemicals” and in the following Technical
Data Sheets which are available on request:-
- Fire safety when Storing, Handling and Installing Polyurethane Foam.
Decontamination of Isocyanates using Isothane Decontaminant.
Typical Properties Of THERMADEK WINTER GRADE |
Value |
Test Method |
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Core density |
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35- 45 kg/m³ |
BS4370 |
Compressive strength |
- Parallel to rise |
230 kpa |
BS4370 |
Tensile strength |
- Perpendicular to rise |
110 kpa |
BS4370 |
Shear strength |
- Perpendicular to rise |
145 kpa |
BS4370 |
Close Cell Content |
|
90 % min. |
ASTM D2856 |
Thermal Conductivity |
-10°C Mean – Initial |
0.020 W/mK |
ASTM C518 |
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- Aged |
0.026 W/mK |
(ANACON) |
Water Absorption |
- 7 days no head |
0.20 kg/m² |
ASTM D2126 |
Water Vapour |
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Transmission |
- 25mm, 38°C, 88% RH |
7.9 ng/Pa.sm |
BS4370 |
Dimensional Stability |
- 7 days @ -15°C |
- 0.86 % vol. |
ASTM D212 |
(Linear Change) |
- 7 days @ 70°C, 95% RH |
+ 5.0 % vol. |
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Ozone Depletion |
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Potential |
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ZERO |
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Burning Characteristics – These are laboratory scale tests and bear no relation to the performance of
the material in a real fire situation. Care must be exercised in the end use to satisfy the demands of
the Fire Authorities, and moral obligations to the safety of persons and property.
Extent of burn |
<25 mm |
BS4735-74 |


Click here to see winter application case study 1
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