THERMADEK 40 LK Spray foam system
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Product Description
THERMADEK 40 LK is an HCFC & CFC FREE two component,
1:1 ratio, rigid foam system which when processed through
suitable spray machinery ( Gusmer, Glas-Craft/Probler
etc ) will produce a rigid foam of approximate density
40kg/m3 with exceptionally good compressive strength
and a very smooth surface. The system complies with
British Standard Numbers 5241 and 7021 for external
roof insulation and weatherproofing.
Uses
THERMADEK 40 LK is used for insulation in:
-
External roofing pitched and flat.
-
External buildings and cold stores.
-
External oil and chemical storage tanks.
THERMADEK 40 LK should not be used on substrates
below 10oC. When used externally the foam must be protected
from ultra-violet radiation and atmospheric degradation
by a suitable elastomeric coating, e.g. ISOTHANE EM.
Equipment
THERMADEK 40 LK can be processed through all
standard foam spray machines. The machine should be
capable of maintaining the mix ratio at ±2% accuracy
and controlling the component temperatures at 40-60oC
(variable). Consult Isothane’s technical staff for a
specific recommendation.
Recommended machine settings
| Block Temperature
|
Minimum, operating |
120-140°F / 50-60°C
|
| Hose Temperature |
Minimum, operating |
120°F / 50°C |
| Chemical Pressures |
Minimum, operating |
500 psi, |
| |
not
greater than 200 psi
difference iso / res |
Spray Techniques
The guidelines in Isothane Limiteds standard
specification should be followed but the general requirements
are as follows.
- The substrate should be clean, dry and free of dirt,
grease, oil and loose particles.
- In certain cases primer may be necessary to maximise
adhesion.
- The requirements of any relevant Agrément
Certificates or British Standards should be followed.
- Climatic conditions must be suitable for spraying
with regard to humidity and wind velocities.
- The foam should be built up in passes of not less
than 15mm and not more than 10 minutes should elapse
between passes.
- The requirements of any relevant Agrément
Certificates or British Standards should be followed.
Physical Properties
THERMADEK 40 LK is a two component, modified
polyurethane rigid foam which, sprayed through suitable
foam machinery, gives a product of nominal density 40
kg/m³.
| Laboratory test results
(typical):- |
|
|
| Cream time |
3-5 |
seconds |
| Tack free time |
8-17 |
seconds |
| Rise time |
20-28 |
seconds |
| Free rise density |
33-37 |
kg/m³ |
Storage, Handling and Personal Protection
The recommendations in our Safety Data Sheet for this
product must be followed at all times. More general
information is included in our publication A Guide
to the Safe Handling of Polyurethane Chemicals
and in the following Technical Data Sheets which are
available on request:-
- Fire safety when Storing, Handling
and Installing Polyurethane Foam.
- Decontamination of Isocyanates
using Isothane Decontaminant.
Typical Properties Of THERMADEK 40 LK
Foam Core |
Value |
Test Method |
| Core density |
40 kg/m³ |
BS4370 |
| Compressive strength - Parallel to rise |
300 kpa |
BS4370 |
| Tensile strength - Perpendicular to rise |
280 kpa |
BS4370 |
| Shear strength - Perpendicular to rise |
210 kpa |
BS4370 |
| Close Cell Content |
92 % min. |
ASTM D2856 |
| Thermal Conductivity -10°C Mean Initial |
0.017 W/mK |
ASTM C518 |
| - Aged |
0.025 W/mK |
(ANACON) |
| Water Absorption - 7 days no head |
0.02 kg/m² |
ASTM D2126 |
Water Vapour
Transmission- 25mm, 38° C, 88% RH |
2.9 ng/Pa.sm |
BS4370 |
| Dimensional Stability - 7 days @ -15° C |
-0.1% vol. |
ASTM D212 |
| (Linear Change) - 7 days @ 70° C, 95% RH |
+3.0% vol. |
|
| Ozone Depletion Potential |
ZERO |
|
Burning Characteristics These are laboratory
scale tests and bear no relation to the performance
of the material in a real fire situation. Care must
be exercised in the end use to satisfy the demands
of the Fire Authorities, and moral obligations to
the safety of persons and property. |
| Extent of burn |
<125 mm |
BS4735-74 |
| Surface spread of flame |
Class 4 |
BS476 pt. 7-87 |

|