THERMADEK 40 LK Spray foam system
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Seamless High Performance External Roof Insulation System
Product Description
THERMADEK 40 LK is an HCFC & CFC FREE two component,
1:1 ratio, rigid foam system which when processed through
suitable spray machinery ( Graco, Gusmer, Glas-Craft ) will
produce a rigid foam of approximate density 40kg/m³ with
exceptionally good compressive strength and a very smooth
surface. The system complies with British Standard Numbers
5241 and 7021 for external roof insulation and weatherproofing.
Uses
THERMADEK 40 LK is used for insulation in:
- External roofing – pitched and flat.
- External buildings and cold stores.
- External oil and chemical storage tanks.
THERMADEK 40 LK should not be used on substrates below
10oC. When used externally the foam must be protected from
ultra-violet radiation and atmospheric degradation by a suitable
elastomeric coating, e.g. ISOTHANE EM.
Equipment
THERMADEK 40 LK can be processed through all standard
foam spray machines. The machine should be capable of
maintaining the mix ratio at ±2% accuracy and controlling the
component temperatures at 40-60oC (variable). Consult
Isothane’s technical staff for a specific recommendation.
Recommended machine settings
| Block Temperature
|
Minimum, operating |
120-140°F / 50-60°C
|
| Hose Temperature |
Minimum, operating |
120°F / 50°C |
| Chemical Pressures |
Minimum, operating |
500 psi, |
| |
not
greater than 200 psi
difference iso / res |
Spray Techniques
The guidelines in Isothane Limited’s standard specification should be followed but the
general requirements are as follows.
- The substrate should be clean, dry and free of dirt, grease, oil and loose particles.
- In certain cases primer may be necessary to maximise adhesion.
- The requirements of any relevant Agrément Certificates or British Standards should be followed.
- Climatic conditions must be suitable for spraying with regard to humidity and wind velocities.
- The foam should be built up in passes of not less than 15mm and not more than 10 minutes should elapse between passes.
- The requirements of any relevant Agrément Certificates or British Standards should be followed.
Physical Properties
THERMADEK 40 LK is a two component, modified polyurethane rigid foam which, sprayed
through suitable foam machinery, gives a product of nominal density 40 kg/m³.
| Laboratory test results
(typical):- |
|
|
| Cream time |
3-5 |
seconds |
| Tack free time |
8-17 |
seconds |
| Rise time |
20-28 |
seconds |
| Free rise density |
33-37 |
kg/m³ |
Storage, Handling and Personal Protection
Shelf Life 12 months. The recommendations in our Safety Data Sheet for this product
must be followed at all times. More general information is included in our publication “A
Guide to the Safe Handling of Polyurethane Chemicals” and in the following Technical
Data Sheets which are available on request:-
- Fire safety when Storing, Handling and Installing Polyurethane Foam.
- Decontamination of Isocyanates using Isothane Decontaminant.
Typical Properties Of THERMADEK 40 LK
Foam Core |
Value |
Test Method |
| Core density |
40 kg/m³ |
BS4370 |
| Compressive strength - Parallel to rise |
300 kpa |
BS4370 |
| Tensile strength - Perpendicular to rise |
280 kpa |
BS4370 |
| Shear strength - Perpendicular to rise |
210 kpa |
BS4370 |
| Close Cell Content |
92 % min. |
ASTM D2856 |
| Thermal Conductivity |
|
|
| Aged, <80mm |
0.028 W/mK |
BS EN 12667 |
| Aged, 80-120mm |
0.026 W/mK |
BS EN 12667 |
| Aged, >120mm |
0.025 W/mK |
BS EN 12667 |
| Water Absorption - 7 days no head |
0.02 kg/m² |
ASTM D2126 |
Water Vapour
Transmission- 25mm, 38° C, 88% RH |
2.9 ng/Pa.sm |
BS4370 |
| Dimensional Stability - 7 days @ -15° C |
-0.1% vol. |
ASTM D212 |
| (Linear Change) - 7 days @ 70° C, 95% RH |
+3.0% vol. |
|
| Ozone Depletion Potential |
ZERO |
|
Burning Characteristics – These are laboratory scale tests and bear no relation to the performance of the
material in a real fire situation. Care must be exercised in the end use to satisfy the demands of the Fire
Authorities, and moral obligations to the safety of persons and property. |
| Extent of burn |
<125 mm |
BS4735-74 |
| Surface spread of flame |
Class 4 |
BS476 pt. 7-97 |

|